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Motor Controls & Electrical Troubleshooting (3-days)

General Information:

Course Description:  This training course presents basic AC and DC motor controls concepts and gives students a conceptual understanding of typical devices such as pushbuttons, selector switches, sensors, starters, contactors, overloads, relays, and typical industrial motors. Students will also learn the tricks and methods to check & test components.

Students learn to read & understand prints (one-line diagrams and schematics) as they build, test, and troubleshoot several common control circuits. 

Students learn to troubleshoot systems with a logical, step by step approach. A heavy emphasis is placed on learning the 'logical' approach (versus simply finding the fault by luck). Our "Din-Rail and Panel" based trainers mimic real world systems with real world style faults. Students will be tasked to troubleshoot faults logically and explain their reasoning. 

Our Motor Control & Electrical Troubleshooting lab stations utilize 24vdc power to ensure student safety.

Length:  3 days (2 to 5 days for custom onsite training)
Percent Hands-on: 50-75%
Training Equipment: Motor Control / Troubleshooter Training Stations; miscellaneous electrical equipment and components (24v max); Power supplies; Fluke digital multimeters; 
Pre-requisites:  Basic Electricity Course, or equivalent knowledge. (Students need to be able to use multimeters  effectively, recognize & understand the operation of basic electrical devices & symbols, and understand basic electrical safety concepts.)
Target Audience:  Electricians, or maintenance personnel needing improved troubleshooting skills on Motor Controls equipment.
Maximum Class Size:  10 students
Public Course Cost:  $1195 (per student)
Onsite Course Cost* 

$2200/day plus T/L (Contact us for a detailed quote)

*Costs stated are maximum values, but may be reduced based on course timing, location, early scheduling, advanced payment, and total volume of training.

Typical Course Topics (partial listing of topic areas, not in sequence):

Electrical basics review (safety, ohms law, measurements)
Industrial relays & contactors
Overloads (magnetic, thermal, bi-metallic)
Motor starters
Reading prints (1-line diagrams, schematics)
Pushbuttons & control stations
Logical troubleshooting (introduction)
Typical start-stop control stations (2-wire & 3-wire) and troubleshooting
Timing Relays
Sequence control circuits & troubleshooting
Sensing devices
Solenoids & solenoid valves
Transformers
Intermediate control circuits & troubleshooting
AC & DC motors
Troubleshooting motor problems
Reversing starters & interlocks
Speed controls & Variable Frequency Drive basics
Typical control panel components & layout
Interlocks
Typical solid state devices
Troubleshooting solid state devices in control circuits

Primary Skills Learned:

Read & understand control circuit prints
Increased logic skills in approaching troubleshooting problems
Increase understanding of typical control circuit devices
Better understanding of typical control circuits
Increased awareness of potential safety issues with industrial controls circuits

Typical Lab Exercises (partial listing, not in sequence):

Basic relays lab (SPDT, DPDT)
Build, test, & troubleshoot a 2-wire control station
Build, test, & troubleshoot a 3-wire control station w/ multiple start-stop stations
Print reading & drawing (basic)
Motor contactors lab
Motor overloads labs
Print reading & drawing (intermediate)
Build, test, & troubleshoot more complex control circuits (several progressively challenging circuits)
Build, test, & troubleshoot sequence control circuits
Sensing devices labs
Motors demonstrations & motor labs
Build, test, & troubleshoot interlocking control circuits
VFD demo
Solid state devices labs
Troubleshooting solid state devices in control circuits

This course is also available as onsite training at your location, to suit your organizational needs. Contact us or complete an onsite training cost worksheet for a quick, no obligation quote. 
If you have additional questions about our training, or would like more detailed information, please call us and we will be glad to answer your questions and help in any way that we can.
If you do not see the course you are interested in on the course schedule, please contact us and let us know which courses you are interested in and we will try to put together a course to suit your needs as soon as possible, or complete a course interest form to be automatically informed of courses meeting your specific criteria.
We offer a money-back satisfaction guarantee on all of our training services.

Telephone 800-642-8851 Email info@orion-training.com

Page Updated: Aug 19, 2009

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